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HBL NCPP Nickel-Cadmium Batteries

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Vented pocket plate batteries for demanding industrial applications

HBL NCPP Nickel-Cadmium Batteries

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HBL Nickel Cadmium Pocket Plate (NCPP) batteries provide dependable performance, long service life, and excellent resistance to demanding operating conditions. Available in high, medium, and long discharge ranges, HBL NCPP batteries can be configured for applications ranging from generator starting and switchgear protection to telecommunications, UPS systems, and emergency lighting.

Alpine Power Systems can help evaluate your application, select the appropriate battery configuration, and support your system throughout its operating life.

Reliable Power for Critical Applications

HBL NCPP batteries feature rugged pocket plate technology designed for industrial environments where reliability and service life are critical.

Active materials are encapsulated within double-perforated steel strips, increasing the effective surface area and promoting efficient utilization of the active material. Nickel-plated steel internal components, shock-resistant polypropylene containers, and durable separators help the cells withstand vibration, mechanical stress, electrical abuse, and harsh environmental conditions.

The HBL NCPP single-cell range is designed to comply with IEC 60623 and IS 10918 requirements.

Key Benefits

  • More than 20 years of expected float life at 68°F (20°C) in standby applications

  • Wide operating temperature range from -4°F to 122°F (-20°C to 50°C)

  • More than 90% capacity available within six hours of charging

  • Low internal resistance for enhanced battery performance

  • Resistant to mechanical and electrical abuse

  • No risk of sudden-death failure

  • Long shelf life when supplied dry and discharged

  • Easy installation and low routine maintenance

  • High, medium, and long discharge configurations

  • Competitive total cost of ownership

Product Specifications

  • Battery chemistry: Vented nickel-cadmium

  • Product range: HBL Nickel Cadmium Pocket Plate (NCPP)

  • Nominal voltage: 1.2 V per cell

  • Available ranges: KPH high-rate, KPM medium-rate, and KPL long-rate

  • Capacity range: 10 Ah to 480 Ah, depending on cell range

  • Operating temperature: -4°F to 122°F (-20°C to 50°C)

  • Expected float life: More than 20 years at 68°F (20°C) in standby applications

  • Dry-condition shelf life: More than five years

  • Filled-condition shelf life: Approximately one year

  • Container: Fusion-welded, shock-resistant translucent polypropylene

  • Internal construction: Nickel-plated steel

  • Standards: Designed to comply with IEC 60623 and IS 10918

  • Supply options: Filled and charged, filled and discharged, or dry and discharged

  • Optional equipment: Powder-coated mild-steel battery racks

HBL NCPP Battery Ranges

KPH High-Rate Batteries

KPH cells feature thin plates with increased surface area to support high-current discharge applications.

  • Backup times of less than one hour

  • Capacity range from 10 Ah to 265 Ah

  • 33 standard cell models

  • Ideal for generator starting, locomotive cranking, switchgear, and other high-rate applications

KPM Medium-Rate Batteries

KPM cells use optimized plate thickness to balance high-current performance with longer discharge duration.

  • Backup times between one and three hours

  • Capacity range from 10 Ah to 395 Ah

  • 42 standard cell models

  • Suitable for UPS systems, telecommunications, process control, and industrial standby power

KPL Long-Rate Batteries

KPL cells use thicker plates containing more active material to provide reliable power over extended discharge periods.

  • Backup times greater than three hours

  • Capacity range from 11 Ah to 480 Ah

  • 41 standard cell models

  • Ideal for emergency lighting, telecommunications, signaling, solar photovoltaic systems, and extended standby applications

Applications

HBL NCPP batteries are suitable for industrial applications where dependable backup power, long service life, and resistance to demanding conditions are essential.

  • Generator starting

  • Diesel locomotive cranking

  • Switchgear protection

  • Switchyard systems

  • Fire alarm systems

  • Signaling systems

  • Telecommunications

  • Uninterruptible power supply systems

  • Emergency lighting

  • Instrumentation and process control

  • Solar photovoltaic systems

  • Electromagnetic lifters and overhead cranes

Rugged Pocket Plate Construction

Pocket Plates

Active materials are encapsulated within double-perforated steel strips, helping increase the effective plate surface area and improve material utilization.

Nickel-Plated Components

Nickel-plated tabs, studs, nuts, and terminal posts provide excellent electrical conductivity and corrosion resistance.

Bolted Plate Groups

Plate groups are assembled under controlled torque conditions to withstand severe vibration and mechanical stress.

Polypropylene Grid Separators

Chemically inert polypropylene separators insulate the plate frames while allowing the electrolyte to circulate freely.

Translucent Polypropylene Containers

Shock-resistant containers are fusion-welded to their lids, creating a mechanically sturdy cell while allowing visual inspection of electrolyte levels.

Flame-Arresting Vent Caps

Flip-style flame-arresting vent caps help prevent external flames from propagating into the cell while protecting the electrolyte from contamination.

Integrated Splash Guards

Splash guards help prevent electrolyte splashing and reduce the possibility of short circuits caused by foreign objects entering the cell.

Flexible Battery Configurations

HBL NCPP cells can be supplied filled or dry and discharged based on installation, storage, and commissioning requirements. Available system components include:

  • Inter-cell connectors

  • Cable connectors

  • Installation hardware

  • Operating and maintenance accessories

  • Optional powder-coated steel battery racks

Alpine can help determine the appropriate cell range, capacity, number of cells, rack arrangement, and charging configuration for your application.

Why Choose Alpine Power Systems?

Alpine Power Systems provides industrial battery expertise throughout the complete system lifecycle.

  • Battery sizing and application review

  • Replacement system engineering

  • Battery racks and accessories

  • Installation and commissioning

  • Preventive maintenance

  • Battery testing and inspections

  • Charger and system evaluations

  • Nationwide field service

  • Battery recycling and disposal coordination

With nationwide capabilities and decades of critical power experience, Alpine helps customers deploy and maintain reliable battery systems for essential operations.

Find the Right HBL NCPP Battery

Choosing between KPH, KPM, and KPL cells depends on the required load, discharge duration, final cell voltage, operating temperature, and charging system. Alpine’s battery specialists can review your requirements and recommend an appropriately sized solution.

Applications

  • Emergency Lighting
  • Industrial UPS
  • Oil & Gas
  • Railway & Railroad
  • Railroad
  • Utilities & Switchgear

Technologies

  • Nickel Cadmium (NiCd)

Manufacturer

HBL

HBL

See below for documentation relating to this product line that is available to download. To download this documentation, please click on the desired document you’d like to download and fill out the required form information fields. You will be able to view and download the documents upon completion of the download form.

PDF Document
hbl-ncpp-single-cell-catalog.pdf

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Certifications & Compliance

Alpine holds ISO 9001 (Quality), 14001 (Environmental), and 45001 (Safety) certifications and complies with ITAR and NIST SP 1800-171 standards. These prestigious designations followed rigorous third-party audits.

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